Professional

Durability and accuracy for professional business!

The Line Professional Nettuno Sistemi is an Industrial Series of Hotwire cnc foam cutting machines for companies that need massive production.

It includes 3 different models of hotwire foam cutters: 120P BOX, 400I, and 800i.
The only difference between these 3 cnc cutting machines is the cutting area.
Strong and reliable, the pantograph of Professional series can be equipped with various extra tools for processing the expanded polystyrene: Vertical Turntable, Horizontal Turntable, Shapeable Wire, Multiwire harp and Clevel.

All of them works with Closed Loop Stepper motors, microprocessor for controlling the cutting wire temperature and the innovative pc controlled wire tensioner developed by Nettuno Sistemi.

The main structure is made with large anodized aluminium profiles and steel. The table top is made of stratified glass.
The combination of all these devices and components, guarantees a high cutting capacity and extreme precision or our hotwire CNC foam cutting machines.

What you can create

Thanks to the strong structure made made or aluminium and steel you can and the tabletop made of stratified glass,
the professional series is able to cut detailed foam shapes

800i is the right choice for industrial productions (construction, packaging, insulation)
The hotwire 400i and 120Pbox can be adapted for cutting expanded and extruded polystyrene in many different businesses (construction, packaging, and insulation, but also signage, scenography exhibition stands, events decoration, movie set, interior design, furniture, logos).

Foam that you can cut:

  • Polystyrene
  • Expanded Polystyrene
  • EPS
  • XPS
  • Extruded Polystyrene
  • Simile Schiuma rigida

All of the cnc hotwire foam cutting of the Professional Series, can be used for creating complex projects and cuts like:

  • Conical columns
  • twisted columns
  • grooved columns
  • cornices
  • pillars
  • arches
  • any other kind of decorative and architectural foam shapes
  • precast
  • giant and small letters
  • 3D objects
  • etc.

Quality Made in Italy and support offered in multiple languages.

AFTER SALES ASSISTANCE AND SUPPORT

The support team Nettuno Sistemi is able to offer assistance for our CNC foam cutters in English, French, Italian and Spanish. This guarantees to all of our customers worldwide to get a proper training during the installation, but also a continuous and efficient support during the years.

MADE IN ITALY QUALITY

Handcrafted care for the construction, high quality of components, CNC technology combined with the software Nettuno and our experience, are the best warranties you are buying the top CNC foam cutting machine.

Technology Made in Italy correlated with an ASSISTANCE without borders.

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Discover the Professional Series

Reinforced structure and precision mechanics recirculating ball bearing guides

The structure of the machine Series Professional has been designed and developed for being strong and steady during all the steps of cutting process and configured for support extra tools / optional.
All of the hotwire cnc foam-cutting machines of Professional Series can be equipped with Shapeable Wire, Horizontal Turntable, Vertical Turntable / Rotating plate and Clevel.
Wireless Handheld keypad and pc controlled wire tensioner are included also in the basic version.
It is available for 120Pbox, 400i and 800i the configuration with Multiwire even stonger than standard version.
The axes run along linear recirculating ball bearing guides for a high precision and fluidity of moving.

Pc-controlled wire tensioner

The tension of the cutting wire for the Professional Series is regulated by use of the advanced tensioning system pc controlled developed by Nettuno Sistemi.
This unconventional pc-controlled tensioner (not pneumatic) was first conceived by Nettuno Sistemi and then barely copied by competitors worldwide.
It allows getting then maximum diagonal of the cutting wire when processing files with independent axes.
The tensioner is equipped with a spool or wire and during the execution of the cut, is able to recognize when to release or pull back the wire, always keeping constant the tension of the cutting wire.
Contrary to what happen when the tension is regulated by springs that can lose force after a while and affect the accuracy, with the tensioner Nettuno you are sure to get the highest precision.

Table Top made of Stratified Glass.

Nettuno Sistemi has decided to use a tabletop made of stratified glass in order to have a linear and smooth surface where to place the foam blocks or panels.
This can support the expanded polystyrene and the operator is able to cut also small foam shapes.
Furthermore, the tabletop allows the cutting wire to get the base of the foam block, detaching completely the shape from the block.
The technical features and properties of the stratified glass assure a long life of the table top.

Suggested for:

  • Constructions
  • Insulation
  • Interior and exterior design
  • Thematic parks
  • Visual communication
  • Set Design
  • Movie set
  • TV set
  • Scenery
  • Packaging
  • Furniture
  • Events
  • Party Decorations
  • Exhibition stands
  • 3d Creations
  • Green energy
  • Sustainable Development
  • Pontoons
  • Shipbuilding

Technical Features

EDIL 800 - Macchine CNC taglia polistirolo

Professional 800i

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Professional 400i

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Professional 120P BOX

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Cutting areaX = 4000 – Y = 1250 – Z = 4000X = 2050/2850 – Y 1250 – Z = 2300X = 2050 – Y 1250 – Z = 1300
Speed of axes mm/min10,000mm/min 10,000mm/min10,000mm/min
Accuracy+/- 0.05+/- 0.05+/- 0.05
Number of axes4- 6 independent4- 6 independent4- 6 independent
Type of cutting wireNickel Crome/TitaniumNickel Crome/TitaniumNickel Crome/Titanium
Diameter cutting wireda ø 0,40 - 0,50 ø 0,25 - 0,30 mm ø 0,25 mm
TabletopStratified glassStratified glassStratified glass
Sliding guidesRecirculating Ball bearing linear guidesRecirculating Ball bearing linear guidesRecirculating Ball bearing linear guides
StructureAdonized aluminum / steelAdonized aluminum / steelAdonized aluminum / steel
MotorsStepper closed loopStepper closed loopStepper closed loop
Adjustment wire temperatureExternal potentiometerExternal potentiometerExternal potentiometer
Operator interfaceNettuno CutterNettuno CutterNettuno Cutter
Pc Controlled Wire tensioningIncludedIncludedIncluded
Wireless Handheld KeypadIncludedIncludedIncluded
Vertical TurntableIncludedOptionalOptional
Horizontal turntable / LatheIncludedOptionalOptional
Shapeable WireIncludedOptionalOptional
Clevel - Intelligent speed regulatorOptionalOptionalOptional

Optional and extra tools

All of the cnc foam cutters of the Series Professional include

AUTOMATIC WIRE TENSION SYSTEM

The hotwire foam cutting machines 120pbox, 400i and 800i are equipped with an advanced “automatic wire tensioner” developed from Nettuno Sistemi after years of research, that has been poorly copied by competitors worldwide.
The pc controlled Wire Tensioner Nettuno allows the cutting wire to reach the maximum inclination between the axes without any limitation for foam conical/tapered cuts.
A spool releases and pulls the cutting wire, during cutting process with independent axes, always keeping constant the tension of the wire, having the best cutting accuracy.

WIRELESS HANDHELD KEYPAD

All the cnc foam cutters of the professional Series are equipped with the new wireless Handheld Keypad Nettuno that is used by the operator for different operations:
JOG MOVING, PLAY, PAUSE, STOP, ADJUST CUTTING SPEED, ROTATING TURNTABLE, CONTROL THE POSITION OF AXES
All of these operations are executed staying close to the cutting wire while you still control the machine from remote, not using the main control (power station).
Useful when you need to execute manual moving and cuts of foam blocks.

EXTRA OPTIONAL – SUGGESTED UPGRADE

particolare multiwire clevel

Clevel

The intelligent cutting wire speed system.
Clevel is an automatic feed rate adjustment, (conceived and patented by Nettuno Sistemi), that can automatically adjust the feed rate (cutting speed) of the axes by detecting the alignment of the cutting wire.
It can regulate and optimize the speed of cutting wire in relation of the different density of the foam that the machine is cutting.
To set manually the correct cutting speed for the cnc foam cutter could be complex procedure and the operator must keep in mind different parameters:

  • Cutting wire temperature
  • Diameter of the cutting wire
  • Temperature of the environment where the machine is placed
  • Environmental humidity
  • Humidity of the expanded polystyrene block that he is going to cut
  • Density of the Styrofoam block
  • Possible irregular expansion of the foam block

Clevel is able to process all these data automatically and in real time.

Installing Clevel on the CNC hotwire foam cutters Nettuno Sistemi, the operator is avoiding mistakes and low accuracy of the cuts, that could happen when the foam cutting machine works without a preliminary control of the above mentioned parameters and a continuous monitoring of the cutting process.

Horizontal Lathe

Horizontal Turntable/Lathe, is used for to processing large 3d Styrofoam shapes or sculptures starting from long eps blocks and / or foam cylinders.
This tool is able to cut complex expanded polystyrene spiral columns, fluted columns, twisted columns, capitals and many 3d objects also combining it with the shapeable wire.
The main difference between vertical turntable and horizontal lathe, is that you can process longer foam block because it can cut blocks all along the same length of the X axes.

Vertical Turntable

The Vertical Turntable, also called rotating table, is an optional used for cutting 3D foam shapes, symmetrical or asymmetrical irregular, spheres, columns, 3D foam characters and figures. This optional, can be also combines with the Shapeable Wire for making grooves on 3D Styrofoam shapes. (like details on coke bottles)

Shapeable wire

Using the shapeable wire it will be very easy to make foam shapes with grooves or engraves.
The shapeable wire / carver is installed, on the slider of the CNC foam cutter and moves following the path drawn in CAD.
Using brass clamp, a shaped Nickel Crome wire is fixed on the machine and then cut the expanded polystyrene.
The combination between the handcraft accuracy and the technology CNC is giving as result unique curved models that a standard straight cutting wire, could not give.
This tool is used for creating foam moulding and decorations like capitals, foam columns, pillars, parapets, crowns and much more.
The cutting process joined with Vertical or Horizontal turntable allows making great decorated foam twisted columns.

Multiwire

Multiple Wire Version *can cut a foam block simultaneously with more than one wire ( you can set it from 1 up to 20 cutting wires), processing in series multiples pieces of the same foam shape, with just one moving of the harp through the EPS block.
The Multi Wire version can also work with a single wire, just removing the harp.
The cutting wires, when operating with multiwire harp, are tensioned by springs, but once the harp is removed, the automatic tensioner Nettuno regulates the wire tension.

The cnc hotwire cutting machine with multiple wires have a reinforced structure too. The Y axes are driven by bearing screws (not belts) and the motors are stronger than standard version.

Cutting with the Multiwire system gives different advantages:

  • Reduction of production time
  • Reduction of production cost
  • Increase of productivity

Recommended for the production in series of same profiles, this system is mostly used for making cornices, parapets, architectural foam decorations, mouldings ,insulation boards / panels / slabs of eps / xps (used for the external wall insulation system – EIFS), insulated shutter box, packaging, etc.

NUMBERS OF WIRE: 1 TO 20
TYPE OF CUTTING WIRE: Titanium
The length of the wires is:
1300 mm for 120pbox
2300 mm for 400i
MAXIMUM DISTANCE BETWEEN FIRST AND LAST WIRE 1200 MM

The distance between the wires is set by hand along a metric scale.
The harp of the Multiwire System that can work in vertical, horizontal or oblique position becomes necessary for the companies who need to produce large number of the same foam shapes.

*not available for 800i

Software

The technology hotwire cutting system of Nettuno Sistemi is based on patented software applications..

Nettuno believes and pursuits a continuous development of user-friendly software interface.

The software Nettuno Sistemi, for our hotwire CNC foam cutting machines, is divided in two different applications

  • Nettuno Plug-in, CAM integrated with Corel Draw (for creating 2D and 3D models / drawings)
  • Nettuno Cutter, interface directly connected with the machine for making 3D cutting simulation and execute the cuts.

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