EPS block molding machine
Discover our EPS block molding machine
Double Cut is a 8 axis machine (CNC) designed to ensure maximum precision in cutting on all four sides of the polystyrene block.
Ideal for tackling complex cutting needs, this machine offers simple solutions for processing various sizes, from small to large-scale productions.
Thanks to CNC technology, all operations are performed automatically, without the need to move the piece from its initial position.
This EPS block molding machine uses the hot wire technology to cut and mold the styrofoam blocks.
Our molding block machine works on
Expanded polystyrene
Extruded polystyrene
Graphite polystyrene
The cutting area
Double Cut is a molding block machine that features an advanced sliding system on ball recirculation guides and a toothed belt, ensuring precision and smooth movements.
With a cutting area of 2500 mm in A, 1250 mm in Y, and 2300 mm in B, it is perfect CNC 8 axis machine for a wide range of applications.
The open-frame structure facilitates access and visibility, making the machining process more efficient and allowing for better control during operations.
Versatility of Double Cut
Wire inclination
8 independent axis
Two wires are configured orthogonally (at 90 degrees) on the 8 axis machine. A single control interface directs their independent movement along separate axes.
This independent, multi-axis control allows the wires to address the work-piece without requiring it to be moved from its initial fixed position.
Thanks to the high inclination angle of the wire, the machine allows for the execution of extremely complex cuts, which would be impossible with traditional machinery.
How it works
The Double Cut system incorporates stepper motors for actuation. Motion is achieved via a drive system comprising a toothed belt transmission and linear guides featuring recirculating ball bearings.
This configuration ensures smooth travel and high positional accuracy throughout the EPS block molding process.
Structure
Block molding machine uses
Structural and Decorative Building
Thermal and Acoustic Insulation
Packaging
Remotely control your machine
The wireless handheld controller included with the Double Cut lets you manage operations like jog movement, play & pause, stop, speed adjustment, lathe rotation, and axis position display.
It’s designed to free the operator from the fixed workstation, making it easy to stay close and monitor the cutting process in real time.
Nettuno Software
A specialist in construction, insulation, and packaging, Double Cut comes with our in-house developed Nettuno software, allowing you to control multiple axes at once and easily handle even the most complex cuts on every side of the block.
Unlock extra features by adding the optional carver and vertical turntable.
Double Cut operator console
Integral to the Nettuno Sistemi Double Cut machine is a professional-grade workstation.
This unit includes the dedicated Human-Machine Interface (HMI) and comes pre-loaded with all necessary Nettuno Sistemi software for immediate system operation.
To ensure high performance and proven reliability, all workstation hardware components are sourced exclusively from Dell.
Customize your Double Cut
Technical features
| HARDWARE | |
|---|---|
Overall dimensions |
3300 x 3200 x 2000 mm |
Cutting area |
Z A 2500 mm | Y 1250 mm | Z B 2300 mm |
Structure |
Anodised aluminium profiles |
Maximum axes speed |
13 m/min |
Movement accuracy |
+/- 0.05 mm |
Wire length |
Plan A 2500 mm | Plan B 2300 mm |
Cutting wire diameter Ø |
0,25 mm |
Type of cutting wire |
Titanium |
Power supply |
220/230V 50/60Hz |
Single wire absorption |
1 kW |
Wire tensioning |
Springs |
Wire temperature regulation |
Potenziometro esterno |
Motors |
Stepper |
Number of axes |
8 independent |
X-Y axes transmission |
Ball bearing guides and toothed belts |
Table top |
Made of Compacmel Plus (high-density wood fibreboard) |
Weight |
500 kg |
Operator console |
Included |
Handheld keypad |
Included |
Dell HMI |
Included |
Vertical turntable |
Optional |
Carver |
Optional |
Find out other EPS machines
Made in Italy quality
Double Cut
When you choose Double Cut, our multilingual technicians are by your side from the very first test cut to fine-tuning your production process.
With precision mechanics, two crossed wires powered by 8 independent axes, and our proprietary Nettuno software, Double Cut delivers full 4-side cutting — without ever moving the block.
